OEMOffHighway.com |

Magazine Article

  

Most Read Stories TodayMost Read | Most E-mailed Stories TodayMost E-mailed | Email This StoryE-mail Article | Print This StoryPrint Article | Save Article | License Article [Get Copyright Permissions]
Joining Forces
A look at the work being done by OEMs and component suppliers to bring hydraulic and electric hybrid technology to on-highway trucks.

Eaton's parallel electric hybrid system
Eaton's parallel electric hybrid system. The vehicle's diesel engine is coupled with an electric motor/generator and batteries. It maintains a conventional drivetrain architecture, such as Eaton's Fuller UltraShift automated transmission, while adding the ability to augment engine torque with electrical torque.
© Eaton photo


Eatons Hydraulic Launch Assist System
Eatons Hydraulic Launch Assist (HLA) System is a parallel hybrid hydraulic regenerative braking system. The HLA system recovers the majority of the energy normally wasted as heat during braking and uses it to supplement the engine's power during acceleration. HLA delivers 15-30% better fuel economy, provides more torque for quicker acceleration and shorter cycle times, and increases brake life and extends service intervals for engine and transmission.
Intelligent Hydraulic Drive
Intelligent Hydraulic Drive parallel hybrid technology from Bosch Rexroth Corp. creates potential for increased vehicle payload capacity in addition to other hydraulic hybrid vehicle benefits.
© Bosch Rexroth photo


Poclain Hydraulics
Poclain Hydraulics, Verberie, France, offers AddiDrive Assist, an additional hydrostatic transmission installed on front or rear axles to give trucks and convoys better mobility in difficult driving conditions. An ecological alternative to full-time all-wheel drive, it engages on-demand only when needed for higher torque and improved traction control. (1) Two hydraulic motors on an axle, (2) pump, (3) hydraulic valve, (4) PTO, and (5) engine.
© Poclain photo


Poclain's AddiDrive CreepDrive
Poclain's AddiDrive CreepDrive is a hydraulic hybrid system for vehicles that drive at normal highway speeds, and work at slow speeds between 0 and 10 kph. Normal speed, the mechanical transmission operates as usual. In “creep mode,” the mechanical transmission is de-clutched and the hydraulic transmission is engaged, providing smooth and controllable ground speeds. Without having to repeatedly modulate the clutch, gear selection and brakes to optimize ground speed, there is less wear on the mechanical drivetrain parts, fuel savings, and reduced emissions.
© Poclain photo


Poclain's CleanStart
Poclain's CleanStart, a hydraulic stop and start system for larger engines used on urban vehicles. The hydraulic motor starter (1) is mounted directly on the crankshaft of the combustion engine. Parts include: (2) pump, (3) accumulator charging valve, (4) hydraulic accumulator, (5) electrovalve, (6) cooling system, and (7) tank.
© Poclain photo


UPS truck
Low emission hybrid electric vehicle (an additional option to the hydraulic hybrid mentioned in the article) best for applications with long drives as opposed to stop-and-go.
© UPS photo


As a consumer, you can make changes to your daily lifestyle in order to counteract the effects of the rising fuel prices. Those options, however, don't suit the obligations of commercial vehicle users. Refuse has to be picked up, parcels need to be delivered, and the whole scope of other services still need to be provided, regardless of fuel prices.

The only practical response to rising fuel prices for nearly all of the vehicles used in these applications is to improve their efficiency, and the best technology available to do that today is hybrid technology.

A hybrid powertrain system reduces fuel consumption by blending the power generated by the internal combustion engine with power from other stored sources of energy on board. And of course, when you reduce fuel consumption, you also reduce the polluting emissions that are an inevitable by-product of burning hydrocarbon fuel.

Electric and hydraulic

There are two different kinds of hybrids, electric and hydraulic. Electric hybrids more easily support other on-board electronics and have a high energy density — best suited to applications that have a lot of cruising time because they can support longer engine-off operation.

Electric power is generated by the diesel engine and through regenerative braking, which recovers power which would normally be wasted as heat and brake wear. That power is then stored, typically in a battery pack, and delivered back to the truck through an electric motor that delivers energy back to the drivetrain, or to auxiliary power systems on the vehicle to power equipment or tools.

While electric hybrids have a high energy density, hydraulic hybrids have a higher power density which provides a better power boost for acceleration "off the line." The hydraulic hybrid systems work best with intensive stop-and-go applications such as residential refuse pick-up, because of the use of stored energy through regenerative braking.

According to NextEnergy, Detroit, MI, a non-profit corporation, a hydraulic hybrid system can recover and use up to 70% of the kinetic energy that is captured during braking. Hydraulic hybrid vehicles (HHVs) reuse stored energy that would normally be lost during braking in conventional vehicles, creating a cost effective system, while also eliminating idling and reducing engine operation for fuel efficiency.

Regenerative braking is a process by which the hydraulic kinetic energy from braking — which pumps low pressure hydraulic fluid into a high pressure accumulator — is stored for future use. As the fluid enters the high pressure accumulator, it compresses nitrogen within the accumulator, which then pressurizes the hydraulic system. The stored energy is used for accelerating the vehicle in conjunction with, or in place of, the engine.

Glenn R. Wendel and Travis W. Jackson, engineers in the Vehicle Systems Research Dept. at Southwest Research Institute (SwRI) write, "an important characteristic of nitrogen gas is that as oil is pumped into the high-pressure accumulator during braking, the gas pressure increases exponentially. Energy is stored as more and more fluid is pumped into the accumulator at higher and higher pressures." The stored compressed gas in the accumulator forces hydraulic fluid through a hydraulic motor to power the wheels.

Other benefits of hydraulic hybrid systems include the use of less-costly components, no battery requirement, and the use of composite material for reduced weight and more efficiency.

1 2 3 4 5 next

[Get Copyright Permissions] Click here for copyright permissions!
Copyright 2010 Cygnus Business Media

eNewsletter sign up